• 1. PRODUCT NAME
• 2. MANUFACTURER
• 3. PRODUCT DESCRIPTION
• 4. TECHNICAL DATA
• 5. INSTALLATION
• 6. AVAILABILITY AND COST
• 7. WARRANTY
• 8. MAINTENANCE
• 9. TECHNICAL SERVICES

2. MANUFACTURER
Senergy, LLC
3550 St. Johns Bluff Road South
Jacksonville, FL 32224
Phone: 800-221-9255
Fax: 904-996-6300

3. PRODUCT DESCRIPTION

Basic Use: The Senerflex Wall System is a Class PB Exterior Insulation and Finish System (EIFS) that can be used for new and retrofit commercial, industrial, and institutional construction. It can be installed, panelized or in-place, over a variety of substrates such as gypsum sheathing, cement board, concrete, and unit masonry. The Senerflex Wall System complements virtually any architectural style and is available in a wide range of standard and custom colors and numerous textures. The insulation board can be fabricated to create arches, graphics, geometric wall details and other surface treatments.

Composition and Materials: The Senerflex Wall System is comprised of four basic components: expanded polystyrene insulation board, adhesive/base coat, reinforcing mesh, and finish coat. Senergy satisfies project needs with a wide variety of options for each of these basic components. Certain substrates may require application of primer or other surface preparation prior to receiving the Senerflex Wall System; Senergy offers a full line of these related products as well.

* Insulation Board
14.41 kg/m3 (0.9 Ib./ft.3) minimum density expanded polystyrene (EPS) insulation board is utilized with the Senerflex Wall System. The EPS must be manufactured according to Senergy specifications and ASTM C- 578 Type 1 requirements. The size of each board is 0.6 m x 1.22 m (2'x4'), with a minimum thickness of 19 mm (3/4"). The width and thickness must be within a tolerance of +/- 1.6 mm (1/16"). Edges must be square within 0.8 mm per meter (1/32" per foot).

* Adhesive/Base Coat
Standard Base Coat - 100% acrylic polymer base coat (mixed 1:1 by weight with Type I or II Portland cement) that can be used for adhesive attachment of the insulation board to acceptable substrates of cement board, gypsum sheathing, DensGlass Gold, unpainted and unglazed unit masonry, or concrete substrates.

Alpha Genie Base Coat - 100% acrylic polymer, fiber reinforced base coat, adhesive and leveler that is field mixed 1:1 by weight with Type I or II Portland cement. Composition makes it ideal for high build situations, such as leveling shallow spots up to 1/8" per pass; ¼" total.

Alpha Base Coat - 100% acrylic polymer base coat (mixed 1:1 by weight with Type I or II Portland cement) has properties and applications similar to Standard Base Coat. Alpha Base Coat contains a finer aggregate and thus has a creamier consistency than Standard Base Coat. Alpha Base Coat is well suited for finer-aggregate finishes.

Xtra-Stop Base Coat - 100% acrylic polymer based waterproof base coat, mixed 1:1 by weight with Type I or II Portland cement. Tested for Hydrostatic Resistance per ASTM D 751, Xtra-Stop Base Coat can be used in areas where excessive rain or moisture may be present, such as downspout splash areas, roof mechanical room walls, and sloped surfaces. Xtra-Stop is used to adhere expanded polystyrene insulation board to substrates of unpainted and unglazed concrete or to unit masonry; Dens-Glass Gold or gypsum sheathing.

NC-II Base - 100% acrylic polymer, non-cementitious, factory-mixed base coat that is ready to use directly from the pail. NC-II Base can be used to embed reinforcing mesh as well as to attach the insulation board to substrates including gypsum sheathing, Dens-Glass Gold, unpainted and unglazed unit masonry or concrete.

Senerquick Adhesive - 100% acrylic polymer non-cementitious, factory-mixed, adhesive that is ready to use directly from the pail. Senerquick's buttery consistency makes it easy to spread with little effort. As its name suggests, Senerquick Adhesive is for adhesive purposes only. It is specially formulated to adhere insulation board to unpainted and unglazed unit masonry or concrete, gypsum sheathing and Dens-Glass Gold substrates. Senerquick Adhesive is not intended as a high-build product.

Alpha Dry Base Coat - factory- prepared, dry-mix cementitious base coat. Alpha Dry Base Coat has the same applications as regular Alpha Base Coat but with the added convenience of a bagged product. Portland cement is already included in the dry base mix; only clean, potable water needs to be added to Alpha Dry Base Coat.

* Reinforcing Mesh
Senergy's Flexguard Reinforcing Mesh is a balanced, open-weave glass fiber mesh with twisted, multi-end strands, treated for compatibility with all Senerflex Wall Systems. A variety of reinforcing mesh types is available to meet the different requirements of impact resistance at specific wall locations. All varieties of Senergy reinforcing mesh listed below conform to Military Standard MIL-Y-1 1 40G.

Flexguard 4 - the most commonly used mesh. A single-layer application of Flexguard 4 is suitable for areas not expected to receive abnormal abuse or traffic.

Flexguard 6 - somewhat heavier than Flexguard 4. A single-layer application of Flexguard 6 is suitable for areas not expected to receive abnormal abuse or traffic.

Flexguard 12 - versatile, intermediate-weight mesh. While suitable for use as a single-layer application, Flexguard 12 is often used in conjunction with Flexguard 4 or 6 to offer added impact resistance at specific areas (i.e., around doors, walkways, or entire first floors).

Flexguard 15 - heavy-weight mesh intended for areas expected to receive high degrees of traffic and abuse. Flexguard 15 has special installation procedures: the edges must be butted in lieu of overlapped; Flexguard 15 requires a continuous and lapped overlay of Flexguard 4 or 6. Do not use Flexguard 15 to backwrap or bend around corners.

Flexguard 20 - heavy-weight mesh intended for areas expected to receive high degrees of traffic and abuse. Flexguard 20 also has the same special installation procedures as Flexguard 15.

Corner Grid - intermediate weight mesh that can be used at exterior corners when added impact resistance and/or clean, crisp corners are desired. Corner Grid is pre- marked for easy bending. An overlay of Flexguard 4, 6 or 12 is required when Corner Grid is used.

* Tinted Primer
Senergy's Tinted Primer is 100% acrylic-based primer for enhancement of the aesthetics and weather resistance of the Senergy Finish Coat. Tinted Primer is available in many colors to match Senergy Finish Coats.

* Finish Coat
Senergy's 100% acrylic polymer based finish coats are attractive, durable, and weather-resistant. All are factory mixed and available in a wide variety of colors. Except as noted, Senergy finish coats are typically trowel-applied to the wall surface. Used over EIFS, stucco or interior wall surfaces.

Fine Finish - contains fine aggregate to provide a uniform, sand-like appearance.

Sahara Finish - contains varied aggregate sizes for a uniform, pebbled appearance.

Classic Finish - when floated with a trowel, the varied aggregate sizes in this finish provide a classic worm-holed appearance.

Belgian Lace Finish - a finer version of "Classic".

Encausto Verona - Factory-mixed, 100% acrylic polymer finish. Available in Senergy's standard colors and custom colors. Use uniformly sized aggregates to achieve a free formed, flat texture. A mottled look can be achieved by combining multiple colors.

Aurora Stone Finish - a spray and trowel applied finish that delivers a rich natural stone-like appearance.

Texture Finish - very fine aggregate provides a smooth, fine finish that offers a variety of textured appearances such as stipple, skip-trowel, and lace.

Silcoat Finishes - siliconized, acrylic emulsion finishes with enhanced water- and mildew-resistance; available in Fine, Sahara, Classic, Belgian Lace and Texture.

Aurora TC-100 Finish - colored aggregate contained in a transparent acrylic binder can be applied to achieve a smooth or rough natural stone-like appearance.

Borealis Finish - colored aggregate and mica chips provide an aesthetically unique stone-like appearance.

Aurora Stone - Factory-mixed, variegated finish consisting of colored aggregates in a transparent 100% acrylic binder and applied over Senergy Tinted Primer. Available in 12 standard colors. Aurora Stone Finish provides a rough, stone-like appearance.

Limitations: All Senergy System materials must be stored out of inclement weather and kept in a cool, dry area. Protect from extreme heat and direct sunlight. The adhesives, base coats and finish coats must further be protected from freezing. These materials must be stored at no less than 4°C/40°F (10° C/50°F for Borealis and Aurora TC-100 and Aurora Stone Finishes). If stored properly and in sealed containers, Senergy base coats and finish coats have a shelf life of two years. Store insulation board flat and protected from direct sunlight and extreme heat. Store reinforcing mesh in dry place protected from exposure to moisture.

All materials must be installed by Senergy Approved Applicators. Do not apply Senergy Wall System materials to frozen surfaces. Do not apply Senergy Wall System materials in ambient temperatures below 4°C/ 40°F (10°C/50°F for Borealis, Aurora TC-100 and Aurora Stone Finishes). Provide supplementary heat during installation and drying period when temperature is less than 4°C/40°F (10° C/50°F for Borealis, Aurora TC-100 and Aurora Stone Finishes) prevail. Maintain ambient temperature at or above 4°C/ (10°C/ 50°F for Borealis, Aurora TC-100 and Aurora Stone Finishes) during and at least 24 hours after Senergy Wall System installation and until dry.

4. TECHNICAL DATA

Numerous tests and evaluations have been performed on the Senerflex Wall System to comply with major model building codes and Federal, State, and local requirements. Senergy has also obtained various state and city reports throughout the United States. For further information or copies of these reports, contact Senergy's Technical Services Department.

5. INSTALLATION

* Examination: Examine surfaces to receive the Senerflex Wall System. Verify that the substrate and adjacent materials are dry, clean, sound, and free of releasing agents, paint or other residue or coatings. The substrate surface should also be flat and free of fins or irregularities greater than 6 mm in 3 m (1/4" 10').

* Preparation: Protect all surrounding areas and surfaces from damage and staining during the application of the Senerflex Wall System. Protect finished work at end of each day from precipitation, and in accordance with Section 3, Product Description - Limitations.

* Mixing:
Senerprime - by hand, stir Senerprime thoroughly prior to use. Water or additives are not permitted. Close container when not in use.

Standard, Alpha, Alpha Genie and XtraStop Base Coats - prepare in a clean container; do not use a container that has contained or been cleaned with a petroleum-based product. Mix the Base Coat with appropriate paddle and drill to homogeneous consistency. Mix one part (by weight) Type I or II Portland cement with one part Base Coat, adding Portland cement in small increments, thoroughly mixing to homogeneous consistency after each addition. Clean, potable water may be added to adjust workability. No other additives are permitted. Close container when not in use.

NC-II Base - blend factory-prepared NC-II Base to a uniform consistency with appropriate paddle and drill. Clean, potable water may be added to adjust workability. No other additives are permitted. Close container when not in use.

Senerquick Adhesive - stir in its supplied container to homogeneous consistency. Close container when not in use. No additives are permitted.

Alpha Dry Base - prepare in a clean container; do not use a container which has contained or been cleaned with a petroleum-based product. Fill the container with approximately 5.6 liters (1-1/2 gallons) of clean, potable water. Add Alpha Dry Base in small increments, mixing to homogeneous consistency with appropriate paddle and drill after each addition. Additional Alpha Dry Base or water may be added to adjust workability. Close container when not in use.

Senergy Finishes - thoroughly mix the factory-prepared Senergy finish material with a paddle and drill to achieve homogeneous consistency. A small amount of clean, potable water may be added to adjust workability. No other additives are permitted. Close container when not in use.

* Clean Up:
Clean tools with soap and water immediately after use. Do not allow materials to dry on tools.

* Application:
General - mix all materials in accordance with Senergy instructions.

All terminations of the Senerflex Wall System shall be backwrapped with base coat and reinforcing mesh overlapping the substrate behind the board and onto the face of the insulation board a minimum 63 mm (2 1/2"), for complete encapsulation. Encapsulation shall be accomplished after installation of the insulation board, and prior to application of the reinforcing mesh in the field of the board.

Senerprime - apply to substrate with a 10 mm (3/8") nap roller, good quality latex paint brush, or spray apply at a rate of 18.5-37.1 m² per liter (200 - 400 ft.² per gallon). Allow to dry to the touch before proceeding to base coat/insulation board application.

Senerflex Insulation Board - start from firm, permanent or temporary support. Apply insulation board horizontally in a running bond. Pre-cut board to fit openings and projections. Stagger vertical joints and corners. Stagger insulation and sheathing board joints.

The option of "notched trowel" or "ribbon and dab" method of application may be available depending upon the type of substrate and adhesive base coat selected.

With the notched trowel method, the adhesive base coat is applied over the entire surface of the insulation board using a trowel with 13 mm x 13 mm (1/2" x 1/2") notches spaced 13 mm (1/2") apart, or 10 mm x 10 mm (3/8" X 3/8") notches spaced 10 mm (3/8") apart. Only the notched trowel method is acceptable when utilizing Senerquick Adhesive, and the trowel must have 5 mm x 5 mm (3/16" X 3/16") notches spaced 5 mm (3/16") apart.

With the ribbon and dab method, the base coat is applied to the perimeter of the insulation board in ribbons approximately 50 mm (2") wide by 10 mm (3/8'') thick to entire perimeter of each board. Apply dabs or ribbons of 10 mm (3/8") thickness and 100 mm (4") in diameter approximately 200 mm (8") on center to interior surface of board.

Abut all joints tightly and ensure an overall flush, level surface. Adhesion should be checked periodically by removing a board prior to set.

Cut slivers of insulation board and fit into any remaining gaps between insulation boards.

Allow the application of the insulation board to dry (normally 8 to 10 hours) prior to application of the base coat/reinforcing mesh.

Senerflex Corner Grid - Apply Senerflex Corner Grid prior to application of Flexguard reinforcing mesh. Cut Senerflex Corner Grid to workable lengths. Apply mixed Senerflex Base Coat to the outside corners of the insulation board using a stainless steel trowel. Immediately place Corner Grid against wet base coat and embed Corner Grid into base coat by troweling from the corner. Senerflex Base Coat must be completely dry before applying Flexguard reinforcing mesh over the entire surface.

Flexguard Reinforcing Mesh - apply mixed Senerflex Base Coat to entire surface of insulation board (including Corner Grid if utilized) with a stainless steel trowel, troweling from the center to the edge of the mesh to avoid wrinkles.

When two layers of reinforcing mesh are utilized, immediately place the heaviest weight mesh against the wet base coat and embed the mesh into the base coat by troweling from the center to the edges. Apply Flexguard 4 or 6 reinforcing mesh over the previous layer in accordance with Senerflex Wall System specifications.

When utilizing Flexguard 4, 6 or 12 reinforcing mesh, the edges must be lapped a minimum of 64 mm (2 1/2") and shall be continuous at corners. When utilizing Flexguard 15 or 20 reinforcing mesh, the edges are butted - not overlapped. Flexguard 15 or 20 is not to be used for back wrapping nor bending around corners.

The reinforcing mesh shall be embedded in the base coat with no mesh color visible, nominal 1.6 mm (1/16").

All EPS shapes installed over the Senerflex System shall have reinforcing mesh fully embedded into the base coat.

Allow the base coat with the embedded mesh to dry hard (normally 8 to 10 hours) before proceeding to the finish coat application.

Senergy Finish (Sahara, Classic, Belgian Lace, Texture, Encausto Verona, Silcoat, Borealis, Aurora TC-100, Aurora Stone) - apply Senergy Finish directly to reinforced base coat with a clean, stainless steel trowel to thickness required for type of finish specified. Maintain a wet edge by applying and texturing continually over the wall surface. Work the finish to all corners, joints or natural breaks and do not allow material to set within an uninterrupted wall area. Final texture of the finish is typically achieved with a trowel or float, but is dependent upon the type of finish selected as well as desired appearance.

See current Senerflex Classic PB Wall System Specifications, Typical Details, and Product and Technical Bulletins for complete installation and application procedures for Senergy products.

6. AVAILABILITY AND COST

Availability and costs can be obtained from Senergy distributors located throughout the United States.

Senergy materials are purchased by Senergy Approved Applicators, through Senergy's nationwide network of distributors.

In addition to the Senerflex Wall System, Senergy also offers the Senerflex water-managed EIFS the Senerthik Wall System (Class PM), Senergy one-coat stucco, Senergy Cement Board Stucco^TM, Surfacing Systems for IEFs, as well as Engineered Retrofit Systems (ERS) which address specific needs of retrofit applications.

Contact your local Senergy distributor for a list of Approved Applicators and pricing information, or contact Senergy Inc. corporate headquarters at (800) 221-9255 or e-mail information@senergy.cc.

7. WARRANTY

Specific warranties, including labor and material for specific projects, are available from Senergy. For more specific information regarding warranties, contact Senergy's Technical Services Department.

8. MAINTENANCE

Senergy finishes and systems are designed for low maintenance. Environmental contaminants may be cleaned from the finished surface with a mild detergent and water solution applied with a soft brush. Periodic inspections of the building exterior, including windows, roofs, sealant end expansion joints are necessary to ensure the integrity of the building envelope.

9. TECHNICAL SERVICES

Senergy provides technical information regarding System Specifications, Typical Details, and Product and Technical Bulletins. Senergy has Technical Application Consultants (TAC's) available for jobsite assistance on larger commercial and institutional projects. In-house technical assistance is also available by contacting Senergy Inc. corporate headquarters.